[AipuWaton]HOW ARE CABLES MADE? Twisting Pair and Cabling Process

Twisted pair cabling, a fundamental component of modern communication systems, involves twisting insulated copper wires together. Let’s explore the key aspects of this essential technology:

Electromagnetic Compatibility (EMC):

  • Twisting the wires reduces electromagnetic radiation and external interference, such as crosstalk.
  • By minimizing these disturbances, twisted pair cables ensure reliable data transmission.

Cabling Process:

  • During manufacturing, various components are combined:
    • Twisted Pairs: Insulated wires are drawn together in a twisted pattern, forming a cable bundle.
    • Fillers and Other Components: These maintain the cable’s structure.
  • Varying the twist rates further reduces crosstalk, ensuring optimal performance.

Shielding and Jacketing:

  • Before final jacketing, a shield is often applied to enhance strength and secure all components.
  • The jacket protects against environmental factors and abrasion.

Categories of Twisted Pair Cables:

Twisted pair cables come in several categories:

  • Cat5e: Commonly used for Ethernet connections.
  • Cat6: Offers higher data rates and improved performance.
  • Cat6A: Ideal for high-speed applications.
  • Cat8: Designed for ultra-high-speed data transmission.

Guide to Manufacture Process of ELV Cable

The Whole Process

Braided & Shield

Copper Stranded Process

In the past 32 years, AipuWaton’s cables are used to smart building solutions. The new Fu Yang factory started to manufacture at 2023. Take a look at Aipu's wearing process from video.

Find ELV Cable Solution

Control Cables

For BMS, BUS, Industrial, Instrumentation Cable.

Structured Cabling System

Network&Data, Fiber-Optic Cable, Patch Cord, Modules, Faceplate

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Post time: Jun-24-2024